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Pipe Jacking
Association
10 Greycoat Place
London SW1P 1SB
Telephone
+44 (0)845 0705201 Facsimile
+44
(0)845 0705202
Email
andrew.marshall@pipejacking.org
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The major applications for pipe jacking and microtunnelling include
new sewerage and drainage construction, sewer replacement and lining,
gas and water mains, oil pipelines, electricity and telecommunications’ cable
installation, and culverts. Special applications include the installation
of
rectangular or circular sections for pedestrian subways, road underpasses
and bridge abutments. The technique can be used to negotiate obstacles
such as motorways, railways, rivers, canals, buildings and airfields
in the path of pipe laying projects; to minimise the surface disruption
frequently associated with open cut pipe laying methods in urban
areas; or simply to
provide a permanent underground tunnel construction. Pipe jacking
is primarily used as an alternative to open cut excavations or other
tunnelling methods. Significant lengths are attainable at larger
diameters using mechanised techniques. Reference should be made to
Tables 4c and 4d for specific recommendations. Construction methods
are available to cope with both cohesive and non-cohesive soils in
dry or water bearing
conditions. Excavation techniques are also available for jacking
through rock or mixed ground conditions, including cobbles and boulders.
Technical Benefits
Technical benefits associated with pipe jacking are:
- Inherent strength of lining
- Smooth internal finish giving good flow characteristics
- No requirement for secondary lining
- Considerably less joints than a segmental tunnel
- Prevention of ground water ingress by use of pipes
with sealed flexible joints
- Provision of invert channels in larger pipes to contain
the dry weather flow of a sewer in a combined system
- Less risk of settlement
- Minimal surface disruption
- Minimal reinstatement
- Reduced requirement for utilities diversions
in urban areas
Safety Benefits
Pipe jacking is an inherently safer method of working than open trench
construction or traditional segmental tunnelling. When considering
the risks associated with deep, large section, open excavations,
Health and Safety Executive guidance suggests these risks should
be reduced “if appropriate using ‘trenchless’ technology
to avoid the need to excavate the trench in the first place”.
Given gang size differences between the techniques and the resulting
reduction in man-hours, opportunities for
accidents to occur are less with pipe jacking. There is also significant
reduction in the risk of injury as a result of utility strikes and
interface with the public.
Environmental Benefits
There are substantial environmental benefits to be gained by the
use of pipe jacking techniques when compared with the traditional
open trench approach. Typically the ‘trenchless’ method
will reduce the quantities of incoming and outgoing materials,
with a consequent reduction in tipping of spoil and quarrying of
imported stone fill. This in turn leads to reduced vehicle movements
and subsequently less associated disruption. The table below compares
the environmental aspects of open trench and pipe jacked sewer
construction at two typical sewer diameters. The comparison assumes
that excavated spoil is removed from site to a licensed tip, and
that any resultant void after the pipe has been installed is replaced
by imported stone backfill overlain by a coated stone surface reinstatement.
Since manholes and the delivery of pipeline materials are common
to both construction methods, their environmental effects can be
ignored. In many cases use of pipe jacking techniques instead of
open trenching will contribute positively towards workplace safety,
the interface with the general public, and the local and wider
environment.
| 2a) Comparing
the environmental aspects of open trench and pipe jacked sewer
construction at two typical sewer diameters |
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600mm ID pipeline
4m deep, 100m length |
1200mm ID pipeline
4m deep, 100m length |
| Aspect |
Open trench |
Trenchless |
Open trench |
Trenchless |
| Excavated width |
1400mm (trench width) |
760mm
(OD of jacking pipe) |
2350mm
(trench width) |
1450mm
(OD of jacking pipe) |
| Reinstatement width |
1700mm |
None |
2650mm |
None |
| Excavated volume per metre of pipeline |
6.1m3 |
0.5m3 |
10.28m3 |
1.65m3 |
| Imported stone fill and coated stone per metre of pipeline |
11.9 tonnes |
None |
18.27 tonnes |
None |
| Number of 20 tonne lorry loads per 100m
pipeline (muck away and imported stone) |
136 |
8 |
220 |
21 |
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